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7.4.5. Removal and installation of the generator

Petrol models

Details of installation of the generator on petrol models

1 — the Air cleaner
5 — a plug 30 Wire (In +)
6 — the Wire of the plug 61 (D+)
7 — Bolts

8, 9 — Nuts
G2 — the Generator
M13 — the Circulation pulser of the cooling system

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery.
  2. Remove the air cleaner (1) (see the Head of the Power supply system and production of the fulfilled gases).
  3. Weaken a driving belt and throw off it from a generator pulley.
  4. Turn out from a cover of the valvate mechanism and take aside the directing tube of the measuring probe.
  5. Remove the circulation pulser of the cooling system (M13) installed in a wheel arch.
  6. Turn out fixing bolts (7), remove the generator (G2) from a basic arm and put it aside.
  7. Disconnect an electrical wiring (5, 6) and finally remove the generator (G2).
  8. Installation is made upside-down.
  9. In conclusion make cleaning of the processor memory of system of onboard self-diagnostics (see the Section the General information).

Diesel models

Model 463.323 (M612)

Details of installation of the generator on models 463.323 (M612)

1 — the Socket
2 — the Electrical wiring of a contour 30
3, 4, 8 — Bolts

5 — a turbocompressor Oil pipeline
6, 7 — Lines of supply of cooling liquid
G2 — the Generator

 PERFORMANCE ORDER

  1. On models of the corresponding complete set (ET2 code) activate the service mode of system of an emergency call of TELE AID (see the Section Activation/deactivation of the Service Mode of System of an Emergency Call of TELE AID).
  2. Connect the auxiliary accumulator to the regular battery.
  3. Disconnect a negative wire from the battery.
  4. The car also establish to Poddomkratta it on props.
  5. Remove protection of a case.
  6. Empty the cooling system (see the Head the Current leaving and service).
  7. Remove finishing panels from a cover of a head of cylinders.
  8. Remove the air cleaner (see the Head of the Power supply system and production of the fulfilled gases).
  9. Take off a belt of the drive of auxiliary units (see the Head Dvigatel).
  10. Remove an air duct of system of pressurization.
  11. Disunite the socket (1) electrical wiring of a contour 61.
  12. Disconnect an electrical wiring of a contour 30 (2).
  13. Turn out a bolt (3) of a basic arm.
  14. Turn out a bolt (4) and remove the line of supply of cooling liquid (on a case of the engine and a turbocompressor), also remove the line of supply of cooling liquid (6), - prepare replaceable sealing elements.
  15. Turn out from an arm a bolt (7).
  16. Turn out fixing bolts (8) and, having lowered down, remove the generator (G2), - prepare the replaceable sealing laying established between a flange of a cooling casing and the block of the engine. In case of need dismantle a driving pulley (see below).
  17. Installation is made upside-down, - do not forget to replace sealing elements.
  18. Deactivate the service mode of the TELE AID system and make cleaning of the processor memory of system of onboard self-diagnostics (see the Section the General information).
  19. In conclusion start the engine and check it for existence of signs of development of leak of cooling liquid.

Model 463.333 (M628)

The generator with water cooling

Details of installation of the generator with water cooling on models 463.333 (M628)

1 — the Air cleaner
2 — the Air inlet
3 — the Cover
4 — Hoses of a cooling path
5, 6, 9 — Screws
7 — the electrical wiring Socket

8 — a fastening Nut to the B+ plug generator
10 — the Basic arm
11, 12 — Bolts
13 — a cooler Casing
G2 — the Generator

 PERFORMANCE ORDER

  1. On models of the corresponding complete set (ET2 code) activate the service mode of system of an emergency call of TELE AID (see the Section Activation/deactivation of the Service Mode of System of an Emergency Call of TELE AID).
  2. Disconnect a negative wire from the battery.
  3. The car also establish to Poddomkratta it on props.
  4. Remove protection of a case.
  5. Empty the cooling system (see the Head the Current leaving and service).
  6. Remove the air cleaner (1) and an air inlet (2) (see the Head of the Power supply system and production of the fulfilled gases).
  7. Uncover (3).
  8. Remove a casing of the fan and a radiator of the cooling system (see the Head of the Cooling system, heating, ventilation and air conditioning).
  9. Remove a pressurization air cooler (see the Head of the Power supply system and production of the fulfilled gases).
  10. For the purpose of ensuring access remove the hoses (4) of a cooling path laid ahead of the generator (G2).
  11. Take off a belt of the drive of auxiliary units (see the Head Dvigatel).
  12. Turn out a bolt (5) fixings of the line of a cooling path.
  13. Turn out a bolt (6) and pick up the directing phone of the measuring probe.
  14. Disunite the socket of an electrical wiring (7).
  15. Release a nut (8) of fastening to the generator of the B+ plug and release an electrical wiring.
  16. Turn out a bolt (9) fixings of a plait of an electrical wiring.
  17. Turn out fixing bolts (11) and remove a basic arm (10) of the module of management.
  18. Turn out bolts (12) of fastening of a casing of a cooler (13).
  19. Wring out the generator (G2) assembled with a casing of a cooler (13) to the right and, having given forward, take it from a motive compartment, - prepare replaceable sealing rings.
  20. Installation is made upside-down. Track tightness of landing of the directing tube of the measuring probe and correctness of connection to the air cleaner of an air inlet (2).
  21. In conclusion deactivate the service mode of the TELE AID system, make cleaning of the processor memory of system of onboard self-diagnostics (see the Section the General information) and check the engine for existence of signs of development of leak of cooling liquid.

The generator with air cooling

Details of installation of the generator with air cooling on models 463.333 (M628)

1 — the Air cleaner
2 — the Air inlet
3 — the Cover
4 — Hoses of a cooling path
7 — the electrical wiring Socket
8 — a fastening Nut to the B+ plug generator

9 — the Electrical wiring
10 — the Basic arm
11, 12 — Bolts
G2 — the Generator

 PERFORMANCE ORDER

  1. On models of the corresponding complete set (ET2 code) activate the service mode of system of an emergency call of TELE AID (see the Section Activation/deactivation of the Service Mode of System of an Emergency Call of TELE AID).
  2. Disconnect a negative wire from the battery.
  3. The car also establish to Poddomkratta it on props.
  4. Remove protection of a case.
  5. Empty the cooling system (see the Head the Current leaving and service).
  6. Remove the air cleaner (1) and an air inlet (2) (see the Head of the Power supply system and production of the fulfilled gases).
  7. Uncover (3).
  8. Remove a casing of the fan and a radiator of the cooling system (see the Head of the Cooling system, heating, ventilation and air conditioning).
  9. Remove a pressurization air cooler (see the Head of the Power supply system and production of the fulfilled gases).
  10. For the purpose of ensuring access remove the hoses (4) of a cooling path laid ahead of the generator (G2).
  11. Take off a belt of the drive of auxiliary units (see the Head Dvigatel).
  12. Disunite the socket of an electrical wiring (7).
  13. Release a nut (8) of fastening to the generator of the B+ plug and release an electrical wiring (9).
  14. Turn out fixing bolts (11) and remove an arm (10).
  15. Turn out bolts (12) and remove the generator (G2), in case of need dismantle a driving pulley (see below).
  16. Installation is made upside-down.
  17. In conclusion deactivate the service mode of the TELE AID system, make cleaning of the processor memory of system of onboard self-diagnostics (see the Section the General information) and check the engine for existence of signs of development of leak of cooling liquid.

Dismantle of a driving pulley

The pulley of the generator is subject to replacement without fail if the run of its use exceeds 100 000 km.

Details of installation of a driving pulley of the generator on diesel models

1 — the Pulley
2 — a generator Shaft

3 — the Face head
4 — the Cap

 PERFORMANCE ORDER

  1. Remove the generator (see above).
  2. Dismantle a cap (4), - the cap is subject to replacement without fail.
  3. By means of a face head (3) you otboltit a pulley (1), - the shaft (2) generators keeps from a provorachivaniye by means of the six-sided or notched head.
  4. Installation is made upside-down.