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12.2.26. Removal and installation of elements of a glazing of a body

Door glasses

Forward doors

Details of installation of a windowpane of a forward door

1 — Fixing screws
2 — the Sealing element

3 — the Windowpane (it is prepared for extraction)

 PERFORMANCE ORDER

  1. Remove an internal upholstery and an insulating overlay of a door (see the Section Removal and installation of an internal upholstery of door assemblies), - the damaged slip has to be replaced.
  2. Partially (approximately on a half of the course) lower a windowpane (3).
  3. Having taken measures against glass falling, turn out fixing screws (1).
  4. Remove a sealing element (2), - try not to break off a uvula of a forward clamp. The damaged sealant has to be replaced.
  5. Having pulled with turn on 90 ° up, extract glass (3) of a window opening.
  6. installation is made upside-down, - tightening of fixing screws (1) has to be made only after glass (3) is leveled in a window opening.
  7. In conclusion make sure of smoothness of the course of lowering/lifting of door glass.

Back doors

Glass of a back door is extracted assembled with a window frame (see the Section Removal and installation of window frames of door assemblies).

The side fixed glasses

Station wagon models

Details of installation of the side fixed glass on the Station wagon models

1 — Glass
2 — the Rubber sealant

A2/33 — the Antenna

Removal

 PERFORMANCE ORDER

  1. Accurately disunite the electric socket of the antenna (A2/33) pasted on glass.

If a reciprocal part of the socket separates from glass (1) the last it is necessary to replace.

  1. Fix on glass (1) of a sucker of a stripper.
  2. Hooking a suitable wedge and at the same time extending a stripper outside, release glass (1) assembled with a rubber sealant (2) from a window opening.
  3. In case of need remove a sealant (2) and replace glass (1). The damaged sealant (2) is also subject to replacement.

Installation

 PERFORMANCE ORDER

  1. Fill an adjusting cord in a flute of a rubber sealant (2).
  2. Grease a sealant (2) with suitable structure (000 989 11 60).
  3. By means of the assistant press glass (1) outside to a landing flange of a window opening and begin gas station of a sealant (2) on a flange by a cord pulling inside (begin from below), - you watch correctness of landing of a sealant.
  4. In conclusion connect an electrical wiring to the antenna (A2/33).

Cabriolet models

Details of installation of the side fixed glass on the Cabriolet models

1 — the Stripper
2 — the Rubber sealant
3 — Glass

4 — the Landing flange
5 — the Adjusting cord
6 — the Landing flute

Removal

 PERFORMANCE ORDER

  1. Fix suckers of a stripper (1) on glass (3) and release the last of a window opening in a body element.
  2. In case of need remove a sealant (2) and replace glass (3). The damaged sealant (2) is also subject to replacement.

Installation

The order of installation is similar described above for the Station wagon models.

Windshield

Details of installation of a windshield

1 — the Sealing frame
2 — Glass
3 — the Adjusting cord

4 — Glue
5 — the Landing flange of a window opening

Details of installation of the antenna pasted on glass

6 — the Electrical wiring
7 — the Button

A2/65 — the Antenna amplifier

Removal

 PERFORMANCE ORDER

  1. Remove the sensor of intensity of sunlight (see the Head Onboard electric equipment).
  2. Remove the rain sensor (see the Head Onboard electric equipment).
  3. Take away levers of screen wipers from glass.
  4. Cut off an open rubber sealant of a sealing frame (1).
  5. Having used the help of the assistant, push out glass (2) outside from a window opening and remove it from the car, - do not forget to disunite the push-button socket (7) of an electrical wiring of the antenna amplifier (A2/65) on the right on the panel of glass (2).
  6. Carefully clear a landing flange (5) of a window opening of mud deposits.

Installation

 PERFORMANCE ORDER

  1. Put on glass (2) a sealing frame (1).
  2. Fill an adjusting cord (3) in a landing cut of a sealing frame (1).

The size of an overlap of a cord has to make about 20 centimeters.

  1. Grease with glue (4) on all perimeter a landing flange (5) of a window opening, - width of the greased area has to make not less than 7 millimeters.
  2. By means of the assistant bring glass (2) to a window opening and connect an electrical wiring (6) of the antenna amplifier (A2/65).
  3. Carefully press glass (2) to a landing flange (5) and, beginning from below, begin to pull out inside an adjusting cord (3).

The insufficient density of pressing to a flange (5) can be the reason of damage of glass (2)!

  1. Enter glue (4) into a gap between a sealing frame (1) and glass (2) on all perimeter of a window opening. At once give surplus of glue weight.
  2. Duration of polymerization of glue makes 12 hours on which expiration screen wipers can be lowered into position.
  3. In conclusion install sensors of a rain and intensity of sunlight (see the Head Onboard electric equipment).

Back glass (Station wagon models)

Details of installation of back glass (Station wagon model)

1 — the electrical wiring Socket
2 — the Sealing frame

3 — Glass
4 — the Adjusting cord

Removal

 PERFORMANCE ORDER

  1. Remove a spare wheel.
  2. Remove an internal upholstery of a door (see the Section Removal and installation of an internal upholstery of door assemblies).
  3. Disunite the socket (1) electrical wiring of TENA of heating of glass.
  4. Remove a stoplight of the top level (see the Head Onboard electric equipment).
  5. Cut off external sponges of a sealing frame (2).
  6. Having used the help of the assistant, push out glass (3) outside from a window opening and remove it from the car.

Installation

 PERFORMANCE ORDER

  1. Put on glass (3) a sealing frame (2).
  2. Fill an adjusting cord (4) in a landing cut of a sealing frame (2), - previously strew a frame with talc, or grease with soap solution.

The size of an overlap of a cord has to make about 20 centimeters.

  1. By means of the assistant accurately press glass to a landing flange of a window opening and, involving a cord inside, record assembly in a doorframe.
  2. Installation of the remained components is made as it should be, the return to an order of their dismantle.