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12.2.17. Removal, installation and adjustment of doors

Forward doors

Removal and installation

Door assembled

Details of connection of the side repeater of the index of turn

1 — the electrical wiring Socket
E22/1 — the Left side repeater

E22/2 — the Right side repeater

Location of the socket of a plait of an electrical wiring of a driver's door

2 — the Carpet
3 — the Connecting block of alignment of potential of grounding

X35/41 — the Socket of an electrical wiring of a driver's door
X35/42 — the Socket of an electrical wiring of a passenger door

Details of installation of door assembly

4 — the Rubber sleeve through passage
5 — the Lower loop

6 — the Top loop

 PERFORMANCE ORDER

  1. On models of the corresponding complete set (ET2 code) activate the service mode of system of an emergency call of TELE AID (see the Section Activation/deactivation of the Service Mode of System of an Emergency Call of TELE AID).
  1. Turn on the auxiliary accumulator and connect it to the regular battery, then disconnect from the last a negative wire.

    7 — the Auxiliary accumulator
    8 — the Plug of a positive wire of the module
    9 — the Plug of a negative wire of the module
    W10 — Grounding of the battery
  1. Remove the corresponding side repeater the index of turn (E22/1 or E22/2) and disunite the socket of its electrical wiring (1).
  2. Uncover at the left or on the right (depending on what of doors will be removed) under the dashboard (see the Section Removal and installation of the lower covers of the dashboard).
  3. Separate a carpet (2) from a rack And in a forward foot well.
  4. On a rack And in the corresponding foot well disunite the socket of a door electrical wiring (X35/41 or X35/42).
  5. Take the corresponding contact elements from the connecting block leveling the potential of grounding (3).
  6. On a rack And in a foot well remove a wire of grounding of the side repeater of the index of turn.
  7. Release a rubber sleeve (4) through passage from door assembly and from a rack And, - the damaged sleeve is subject to replacement.
  8. Release from a rack And a plait of a door electrical wiring, - try to remember a route of laying of a braid.
  9. Prop up a door and turn out screws of fastening lower (5) and the top (6) loops.
  10. Remove a door.
  11. Installation is made upside-down, - do not forget to adjust a door (see below).
  12. On models of the corresponding complete set (ET2 code) deactivate the service mode of the TELE AID system (see the Section Activation/deactivation of the Service Mode of System of an Emergency Call of TELE AID).
  13. In conclusion make reading of the DTC codes and cleaning of memory of system of onboard self-diagnostics by means of the STAR DIAGNOSIS scanner (6511 1801 00) (see the Head Sistemy of electric equipment of the engine).

Door in disassembled state

Details of connection of a door rear-view mirror

1 — the electrical wiring Socket

Location of internal sockets (2) of a door electrical wiring

Rubber sleeve (3) of a door electrical wiring through passage

 PERFORMANCE ORDER

  1. Perform procedures 1 and 2 (see above).
  2. Remove the panel of an internal upholstery of a door (see the Section Removal and installation of an internal upholstery of door assemblies).
  3. Disconnect an electrical wiring from a door loudspeaker.
  4. Remove the module of management of a door (see the Head Onboard electric equipment).
  5. Accurately remove film insulating covering of a door, - in case of damage identification the film has to be replaced in order to avoid hit in salon of moisture.
  6. Disunite the socket (1) electrical wiring of a door rear-view mirror.
  7. Release from clamps and disunite sockets (2) of a door electrical wiring, - try to remember a route of laying of a braid.
  8. Release a rubber sleeve (3) through passage from door assembly and from a rack And, - the damaged sleeve is subject to replacement.
  9. Release an electrical wiring plait from door assembly.
  10. Prop up a door and turn out screws of fastening lower (5) and the top (4) loops.
  11. Remove a door.
  12. Installation is made upside-down, - do not forget to adjust a door (see below).
  13. On models of the corresponding complete set (ET2 code) deactivate the service mode of the TELE AID system (see the Section Activation/deactivation of the Service Mode of System of an Emergency Call of TELE AID).
  14. In conclusion make reading of the DTC codes and cleaning of memory of system of onboard self-diagnostics by means of the STAR DIAGNOSIS scanner (6511 1801 00) (see the Head Sistemy of electric equipment of the engine).

Adjustment

Adjustment of door assembly

1 — the Lower loop
2 — the Top loop

3 — the Locking wedge

 PERFORMANCE ORDER

  1. Release screws of fastening lower (1) and the top (2) loops. Also weaken screws of fastening of a locking wedge (3).
  2. Correct the provision of a door in a body aperture, trying to obtain that the gap was identical on all perimeter, and the door surface fell into a closed position of the last aflush with a surface of surrounding body elements, - in case of need enclose adjusting laying under loops, or take those.
  3. Having achieved the required result, tighten screws of fastening of loops (4 and 5) and a locking wedge (3).
  4. Grease the mechanism of the lock and make sure of smoothness of closing of a door.
  5. In conclusion tint heads of screws.

Back doors

Removal and installation

Details of installation of a back door

1 — electrical wiring Sockets
2 — the Rubber sleeve through passage

3 — Screws of the lower loop
4 — Screws of the top loop

The order of implementation of the procedure is similar described above for forward doors except for the actions interfaced to a detachment of an electrical wiring of door mirrors and repeaters of indexes of turns.

Adjustment

The order of performance of adjustment of back doors is completely similar described above for lobbies.

Door of a back (Station wagon model)

Removal and installation

Details of installation of a door of a back on the Station wagon models

And — the Cover of the luggage compartment
In — the Cover of a side ware compartment
With — the Ware compartment

D — the Fixing screw
Е — the Panel of finishing of the left back rack

Details of connection of an electrical wiring of a door of a back on the Station wagon models

1 — an electrical wiring plait Clamp
2 — the Returnable spring

Removal of a protector (4) of the left edge of a doorway of a back on the Station wagon models

Removal of the panel of finishing of the left back rack

Location of a tube (5) through passage of an electrical wiring and screws (7) of fastening of the top loop of a door of a back on the Station wagon models

Location of the limiter (6) of opening and screws (8) of fastening of the lower loop of a door of a back on the Station wagon models


 PERFORMANCE ORDER

  1. Perform procedures of paragraphs 1 and 2 of subsection Forward doors.
  2. Remove a spare wheel.
  3. On models of the corresponding complete set (V53 and V57 codes) uncover the luggage compartment (And).
  4. On models of the corresponding complete set (V53 code) uncover (In) side a ware compartment, then turn out the fixing screw (D) and separate a ware compartment (C) from a back rack.
  5. Remove a protector (4) of the left edge of a doorway from a back rack.
  6. Remove the panel (E) of finishing of the left back rack.
  7. Release a clamp (1) of a plait of a door electrical wiring.
  8. Release a returnable spring (2).
  9. Turn out fixture of fastening of a tube (5) through passage of an electrical wiring.
  10. Remove the panel of an internal upholstery of a door (see the Section Removal and installation of an internal upholstery of door assemblies).
  11. Disunite the socket of an electrical wiring of an electric motor of the drive of a back screen wiper, - mark wires, try to remember a route of laying of a plait.
  12. Disunite the socket of an electrical wiring of an element of heating of back glass, - mark wires, try to remember a route of laying of a plait.
  13. Release an electrical wiring from door assembly.
  14. Release fixture and disconnect from a door the limiter of the course of its opening (6).
  15. Holding a door, turn out screws of fastening it top (7) and the lower (8) loops.
  16. Remove a door.
  17. Installation is made upside-down, - do not forget to adjust a door (see below).
  18. On models of the corresponding complete set (ET2 code) deactivate the service mode of the TELE AID system (see the Section Activation/deactivation of the Service Mode of System of an Emergency Call of TELE AID).
  19. In conclusion make reading of the DTC codes and cleaning of memory of system of onboard self-diagnostics by means of the STAR DIAGNOSIS scanner (6511 1801 00) (see the Head Sistemy of electric equipment of the engine).

Adjustment

Adjustment of a door of a back on the Station wagon models (1 of 5)

1 — the Sharovy finger

Adjustment of a door of a back on the Station wagon models (2 of 5)

2 — the lock Drummer

Adjustment of a door of a back on the Station wagon models (3 of 5)

3 — the Latch

Adjustment of a door of a back on the Station wagon models (4 of 5)

5 — the Finishing panel

Adjustment of a door of a back on the Station wagon models (5 of 5)

6 — the lock Drummer


 PERFORMANCE ORDER

  1. Remove from a back door a sharovy finger (1).
  2. Remove the drummer of the lock (2) from a back door.
  3. Remove from a body element a latch (3).
  4. On models 463.246/250 perform procedures of paragraphs 6 and 7 , and also uncover the rechargeable battery.
  5. Remove an internal upholstery of a door of a back (see the Section Removal and installation of an internal upholstery of door assemblies).
  6. Having released fixture, adjust the provision of a door in a body aperture according to the same criteria that take place for side doors (see paragraph 2). Also adjust position of the drummer (6) by a podstukivaniye its hammer at the released fixture.
  7. Installation of components is made as it should be the return to an order of their dismantle, - do not forget to adjust as appropriate position of the drummer (2) and a latch (3).

Folding board (Cabriolet models)

Removal and installation

Details of installation of a folding board on the Cabriolet models (1 of 3)

2 — the Folding board

3 — Loopy screws

Details of installation of a folding board on the Cabriolet models (2 of 3)

5 — the cover Panel
6 — the Insert of a tool compartment
7 — the Terminal the activator of the uniform lock
8 — the Contact sensor switch of the terminal
9 — the Socket of the contact sensor switch

10 — the Plastic cap
11 — the Electrical wiring
M14/7x1 — the Socket of an electric motor of the activator of the uniform lock

Details of installation of a folding board on the Cabriolet models (3 of 3)

1 — the Screw of fastening of the limiter


 PERFORMANCE ORDER

  1. Develop the holder of a spare wheel aside.
  2. Open a folding board (2).
  3. Open a cover (5), release clamps and take an insert (6) of a tool compartment.
  4. Disunite the socket (M14/7x1) of an electric motor of the activator of the uniform lock.
  5. By means of a steel wire or the narrow screw-driver remove terminals (7) from the socket.
  6. At the left in a frame of a folding board disconnect the terminal (8) from the socket (9) of the contact sensor switch, - again use a wire or the narrow screw-driver, previously having removed a plastic protective cap (10) and unblock a clamp.
  7. Release from a board (2) both plaits of an electrical wiring (11).
  8. Close a cover (5) of a tool compartment.
  9. Turn out screws (1) of fastening of limiters of the course of opening of a board, - screws are subject to replacement without fail.
  10. Close a board, - try not to jam an electrical wiring (11).
  11. Turn out loopy screws (3), then open a board (2) and remove it from the car, - use the help of the assistant.
  12. Installation is made upside-down, - for the purpose of simplification of gas station of an electrical wiring grease plugs through passage with soap solution.
  13. In conclusion make adjustment of a board (see below)

Adjustment

Adjustment of a folding board (1 of 3)

1 — the Gas-filled holder of an arm of a spare wheel
2 — the Spherical head

3 — Loopy bolts

Adjustment of a folding board (2 of 3)

4 — Bolts of a locking wedge

Adjustment of a folding board (3 of 3)

And, In, With — Gaps
D, E — the Upper edge of the closed board has to settle down aflush body panels of a back


 PERFORMANCE ORDER

  1. Release the holder (1) of an arm of the spare wheel and remove it from a spherical head (2).
  2. Weaken loopy bolts (3).
  3. Cast away a board and weaken screws of a locking wedge (4).
  4. Tighten bolts (3) and (4) so that there was a possibility of correction of the provision of the components fixed by them by a podstukivaniye the hammer.
  5. Close a board and make sure of similarity of gaps (And, In and C) its landings in a body aperture. Be also convinced that the upper edge of a board (D and E) is closed aflush with surrounding body panels.
  6. In case of need correct landing of loops and a locking wedge.
  7. In conclusion do not forget to tighten fixing bolts.